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Manufacturing
Supporting Your Manufacturability

By assigning a dedicated Manufacturing Engineer to each project and maintaining precise documentation, we quickly identify potential problems before they affect your time-to-market.  Our experts carefully review the manufacturability of designs for precision and formulate recommendations for design enhancement.  The result?  Cost-effective, high quality electronics products manufactured to your exact specifications.

Manufacturing Engineering Services:

Lead-free Manufacturing Processes

Fully implemented since Q3 2003.

Program/Maintenance Support
Using formulas developed in-house, our Manufacturing Engineers fabricate solder paste stencils and develop pick-and-place programs for proto-type assembly and production runs.

Manufacturing Process Instruction (MPI)
Detailed flow charts that map out each step in the manufacturing process, ensuring accuracy and timely project completion.

Proto-type Support and Reporting

Reports that detail our prototype reviews and recommendations upon completion of first-builds.

Manufacturing Feed-back Reporting

Reviews and recommendations issued for ongoing order completion.

Documentation Review

Analysis of customer-provided documentation for accuracy.

Product Introduction
Identification and fabrication of special work instructions and production fixtures needed to complete the run at maximum efficiency. Includes Design-For-Manufacturability (DFM)  reviews and strategic product introduction strategies.

BGA and Micro BGA Experts
  • Capable of 4 Mil Pitch (.004) placement
  • Nearly 15 years experience with BGA’s
  • Approximately 30k+/month BGA placements
  • Largest number of BGA’s placed on one board – 60
  • Largest BGA placed on a board – 1,900 balls
  • BGA placement on both sides of PCB
  • BGA Re-Work stations
  • 2D X-Ray inspection

 
Manufacturing
Copyright 2009, Express Manufacturing, Inc.  All rights reserved.